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Evidence Guide: PMASUP444A - Plan plant preparation and isolation

Student: __________________________________________________

Signature: _________________________________________________

Tips for gathering evidence to demonstrate your skills

The important thing to remember when gathering evidence is that the more evidence the better - that is, the more evidence you gather to demonstrate your skills, the more confident an assessor can be that you have learned the skills not just at one point in time, but are continuing to apply and develop those skills (as opposed to just learning for the test!). Furthermore, one piece of evidence that you collect will not usualy demonstrate all the required criteria for a unit of competency, whereas multiple overlapping pieces of evidence will usually do the trick!

From the Wiki University

 

PMASUP444A - Plan plant preparation and isolation

What evidence can you provide to prove your understanding of each of the following citeria?

Confirm scope of work

  1. Examine identified work scope
  2. Confirm purpose of identified work
  3. Identify plant and equipment involved
  4. Negotiate any conflicts/inconsistencies with relevant stakeholders
  5. Identify possible need for temporary lifting of any isolations
Examine identified work scope

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Confirm purpose of identified work

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Identify plant and equipment involved

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Negotiate any conflicts/inconsistencies with relevant stakeholders

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Identify possible need for temporary lifting of any isolations

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Assessed

Teacher: ___________________________________ Date: _________

Signature: ________________________________________________

Comments:

 

 

 

 

 

 

 

 

Instructions to Assessors

Evidence Guide

The evidence guide provides advice on assessment and must be read in conjunction with the performance criteria required skills and knowledge range statement and the Assessment Guidelines for the Training Package.

Overview of assessment

This unit should be assessed as holistically as is practical and will generally be assessed using a workplace project as a significant assessment activity.

Critical aspects for assessment and evidence required to demonstrate competency in this unit

A person who demonstrates competency in this unit must be able to provide evidence of the ability to:

develop an appropriate isolation philosophy for the work on a significant item of equipment or plant area

manage relevant hazards

develop an appropriate plan for the required isolations and preparation.

Context of and specific resources for assessment

Assessment of performance must be undertaken in a workplace.

Access may be required to:

workplace procedures and plans relevant to work area

specifications and documentation relating to planned work

documentation relating to the plant, process and materials

any other materials which would normally be available in the workplace while conducting this activity.

Guidance information for assessment

Assessment processes and techniques must be culturally appropriate and appropriate to the oracy, language and literacy capacity of the assessee and the work being performed.

Required Skills and Knowledge

Required skills include:

Ability to:

read and interpret technical documentation and drawings/graphics

interpret material safety data sheets (MSDS)

use appropriate risk assessment tools/risk effect matrices

calculate vessel inventory

calculate purging/ventilation times

calculate required volumes for purging

calculate required times for ventilation (e.g. to achieve a specified number of turns/volumes)

Required knowledge includes:

Knowledge of:

work control system for site and organisation

regulations and other external controls relevant to the proposed work

isolation philosophy or organisation

hierarchy of isolations

fluid hydraulics as applied to draining and purging of vessels

types of purging and ventilation media and their uses and limitations

methods and equipment used for purging and ventilation

physical properties of process materials (e.g. density and viscosity)

hazardous properties of relevant materials (e.g. process, purging and ventilation materials)

as low as reasonably practicable (ALARP) concept and methods of achieving it

vessel chilling causes and controls

appropriate rates of change for pressure and temperature for vessels and other plant

organisation’s authorisation procedures

Range Statement

The range statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance. Bold italicised wording, if used in the performance criteria, is detailed below. Essential operating conditions that may be present with training and assessment (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) may also be included.

Isolation

Isolation is a process for ensuring no energy or material can enter the isolated area

Preparation

Preparation is a process for ensuring that plant and equipment is in a safe and appropriate condition for the required work. Preparation may include, but is not limited to:

draining

purging

inerting

decontaminating

cleaning

ventilating

controlling atmosphere (e.g. to ensure it is breathable, and is not within the flammable range)

adjusting temperature to make a workable environment

adjusting pressure (usually to atmospheric)

ensuring adequate access and egress

Scope of work

Scope of work includes, but may not be limited to:

what work is to be done

where the work will be done

who will be doing the work

when the work needs to be done

why the work is to be done

how the work will be undertaken (tools and techniques)

frequency with which this work is/will be required

duration of work (from beginning of shutdown to back to normal operations)

Relevant isolation philosophy/ strategy

Relevant isolation philosophy/strategy will normally be that of the organisation for which the isolations are being done although they could include regulatory or similar requirements and may include, but are not limited to:

types of isolations allowed (e.g. positive, double block and bleed), removal of item (e.g. fuse and spool piece), and single block isolations

lock out/tag out

preparation strategies

types of equipment to be used

purging or other preparation fluids/techniques

Strategy will be consistent with relevant external standards, such as:

Government of Western Australia, Department of Commerce, Guidance note – Isolation of plant, 2010

National Offshore Petroleum Safety Authority (NOPSA) requirements

Major Hazard Facility (MHF) Licence to Operate

Hazards

Hazards will include:

hazards to people, environment and plant

other hazards as relevant to the organisation/facility

Implications of isolation

Implications of isolation apply to both the area of the work as well as upstream and downstream implications and may include, but are not limited to:

upstream and downstream process implications

ability to prepare plant once isolated

integrity of plant once isolated and prepared

Controlling releases

Controlling releases to the environment may include, but is not limited to:

preventing any release

containing any release

recovery and reuse or disposal of any release

Physical limits of plant

Physical limits of plant may include, but are not limited to:

temperature/pressure limits of plant and equipment

limits on rates of change of temperature/pressure

suitable steam pressures/temperatures

Strategies for isolation and preparation

Strategies for isolation and preparation may include, but are not limited to:

sequence of isolations and preparations

type of isolation, based on hierarchy of isolations

type of preparations to be used

Hierarchy of isolations

Isolations may be categorised according to a hierarchy of:

positive

proven

unproven

Estimating preparation durations

Estimating preparation durations may include, but is not limited to:

determining inventory in plant to be drained/purged

establishing safe rates of change, such as:

pressurisation

depressurisation

draining

flushing

cooling

heating

calculating required volumes and pressures of flushing/purging venting materials

calculating the time required to drain, flush, purge, depressure, pressure, cool and heat

Isolation procedure

Isolation procedure may include, but is not limited to:

isolation processes

isolation list

multiple isolations

temporary lifting of isolations, when and if required

interlocks

and will include consideration of:

isolation alternatives

conflicts of isolation

Verifying procedures

Verifying procedures may include, but is not limited to:

checking existing documents which have been used are accurate, current and complete

checking planned isolation points do exist, are accessible, and are suitable for the isolation planned

having a history of providing the isolation desired

Relevant drawings

Relevant drawings may include, but are not limited to:

piping and instrumentation diagrams (P&IDs)

process flow diagrams (PFDs)

process flow sheets (PFSs)

process engineering flow sheets (PEFs)

Required prework

Required prework may include, but is not limited to:

scaffolding

building up/depletion of inventories/work in progress (WIP)

obtaining of supplies

identification tags

lock out kits

Competencies required

Competencies required for isolation and preparation may include, but are not limited to:

electrical (normal)

electrical high voltage and hazardous area

electrical isolation/deisolation

radiation

heights

mobile plant

plumbing

mechanical fitting

permit preparation

Required documentation

Required documentation may include, but is not limited to:

drawings

procedures

marking up existing documents

punch lists

vendor documents/engineering specifications

documentation required by the site work control system (e.g. permits)

Documents will conform to the site requirements and document control systems

Documents may be:

paper, electronic or other approved form

Authority to execute

Authority to execute includes both the authorisation to proceed and the timing of that execution. Authority will be obtained through the channels required by the organisation/facility.

The level of authority required will vary for different types of work, different types of isolation and different plants/facilities